Showing posts with label frames. Show all posts
Showing posts with label frames. Show all posts

Saturday, August 21, 2010

Time to assemble the pieces.

It's taken quite a bit of time, but my enthusiasm isn't waning. I've made quite a few pieces so far, okay so 20. I do have an excuse though because it takes a lot of time to laminate wood and I only get maybe a few hours per week to work on the sailboat. I had to order the screws and nails yesterday, and next week or the week after I'm looking forward to getting the frames put together and hopefully the breasthook, stem, and maybe getting started on the transom or centerboard trunk.

Monday, August 2, 2010

getting more bits finished and a different technique.

Today I decided to give a different technique a try for cutting out bits of the framing.

Use tracing paper to copy the full size templates.
 It is much easier than trying to handle the huge sheets of full size plans.

Transfer the tracings to large sheets of glossy construction paper with carbon tranfer paper. (i got mine from publix)
   -Cut them out
   -spray glue to lauan
   -cut out to use as template.
   -screw templates to wood
   -cut closely with jigsaw
   -pull out the router
   -do a final trimming with a flush cut router bit (the ones with bearings). *See tip before trying this
   - do a quick finish sanding.

After moving to this technique. I can cut out and finish sand a frame member in about five minutes. And I average about 10-12 minutes per piece if I include the entire process start to finish.

now for some links:
Craftsman Flush trim Router bit
Craftsman 30 piece bit set

The first bit is not exactly what i got. The specs are the same but mine was a few dollars more, about $17. The second link is to what i want for my birthday (if anyone is reading this), wink, wink wifey.

* Tip
  -If you choose to use this method be careful as you move the router to always cut with the grain(or down the grain). I ripped a chunk out by not paying attention. It is possible to cut across the grain at various angles.  I'll use a crude picture as an example. Imagine that the black lines are the grain direction and the arrow is the direction the router is moving. The router is moving down the grain. If the motion was reversed it becomes difficult to control and will tear the piece apart.

Friday, July 16, 2010

Finally some pictures!


Yes, I've finally proved it. I am making parts for a sailboat! these are part of frames 2,3, and 4. The lamination is going to become frame members 5. I should be able to get frame member 1 laminated this weekend too. This kind of puts it into perspective. I've made 10 whole parts. Parts is parts, and eventually i'll need to put them together to make a boat.

Saturday, June 26, 2010

every minute counts, and jigsaw blades have different jobs.

I've been spending a lot of time just sanding the pieces to the line because i couldn't cut really close without the worry of the jigsaw blade going off at an angle. Well, i was using the wrong blades. It seems that some are for crossgrain cuts and others are for cutting with the grain. Armed with that info I'm turning a two hour job into a one hour job, and with that I'm nearly out of wood to cut. Just two more side frame members. It seems today I'm a little closer to The Minuet Sailboat

Tuesday, June 15, 2010

First Part!

Just a little update. I've finished my very first part. The bottom member of frame #4. It turned out to be about as perfect as anyone could expect from a first time boat builder. So needless to say it looks like there will be a Glen-l Minuet in our future! Hopefully this weekend we will be able to build some more.

Saturday, June 5, 2010

no more complaining.

My t-88 is finally here. I think I'll have to order from places closer to home from now on.

I went ahead and did a lamination of one of the smaller pieces. Bottom Frame #3. I've never seen anything hold this well. Honestly, the t-88 is definitely overkill. But I'm completely amazed at how little is needed. Tomorrow I'll step through the process of actually doing the laminations. Good night

Friday, May 21, 2010

Sailboat templates.

I'm about 1.5hrs into the Glen-l Minuet Sailboat build. So far I have most of the frame templates built. The way i did it was pretty simple. I just used a jigsaw to cut close to the line i made when tracing the plans. Then I used the belt sander to smooth everything out and get right up to the line. then i verified them against the plans. Simple enough. One small task done.

Monday, May 17, 2010

Let's build a Sailboat! Step 1.

I'm using Lauan(Gasp!!). For templates of course.  Now this isn't intended to be 'how too' blog. It's more of a "how I" blog. So, step one is making some templates. we're going to need a pen, a straight edge, some weight(phonebooks), a few pieces of lauan, and carbon tranfer paper(it's like magic).

This process is simple, the carbon paper goes between the lauan and the plans black side down. Then the plans are weighted, tacked or taped down. After the plans are secured the outlines for the frames are traced, and labeled. Then we'll move on to cutting them out.


and yes, I am covered in paint.

Saturday, May 15, 2010

Bump in the road.

Or whitecap in the ocean? Building a plywood on frame sailboat in florida seems to have some drawbacks. Mainly finding the right lumber. However, just because the lumberyards don't list their stock online doesn't mean they don't carry it. After some searching and digging I've come to the conclusion that I'll be using douglass fir lumber for the frames. Now I just have to find some locally.